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FRP in Battery Recycling & Hydrometallurgy: Corrosion-Free Process Equipment

Industries  ·  30 May 2026  ·  7 min read
SupraFRP FRP in Battery Recycling & Hydrometallurgy: Corrosion-Free Process Equipment

Battery recycling and hydrometallurgy are among the most chemically aggressive processes in industry. The leach liquors, acids and organic solvents involved destroy ordinary materials — which is why FRP has become the material of choice for process equipment.

Why metal struggles here

Solvent-extraction (SX) circuits and metal-recovery processes expose equipment to strong acids, organics and elevated temperatures. Steel corrodes rapidly, and even exotic alloys can be prohibitively expensive. FRP resists these chemistries at a fraction of the cost and weight.

Where FRP is used in the process

  • Mixer-settlers and after settlers — the core of SX circuits.
  • Coalescers and launders for separating and transferring phases.
  • Reactors and process vessels built with chemically matched liners.
  • Storage tanks for acids, organics and process fluids.

The role of resin selection

Performance in these environments depends on matching the resin system to the specific chemistry — temperature, concentration and the organics involved. Vinyl ester and specialist resins, applied with the right laminate design, deliver long, dependable service. This is engineering work, not an off-the-shelf purchase.

Benefits for recyclers and refiners

  • Corrosion-free equipment with a long service life.
  • Lower maintenance and fewer process interruptions.
  • Lightweight construction that simplifies installation.
  • Custom-engineered geometry to fit the flowsheet.

As battery recycling scales up worldwide, demand for reliable, corrosion-free process equipment is rising fast. SupraSX, part of the SupraFRP family, engineers FRP SX systems and tankage to each plant's process data — built for hydrometallurgy and metal purification.

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